Operator - Production

Basic Purpose:

Production Management – Meeting the requirements of Production department of BASF Catalysts

Chennai plant.

Responsible for the planned production and to meet the requirements of various Customers without fail. Responsible in ensuring the manufactured product quality to meet the agreed specification. Responsible to work Safely in the machines.

Job Requirement :

Education : Diploma (In Any)

Experience : 2 to 5 years

Roles and Responsibilities

• Achieve Shift Production Targets: Ensure the required production output is achieved by operating at the optimum cycle time while maintaining productivity, quality, and safety standards.
• Manage Changeovers & Setups: Plan and execute product changeovers and machine setups within the targeted time, ensuring first-time-right quality and minimal production downtime to meet customer requirements.
• Process Capability Management: Monitor and sustain process capability by ensuring the required Cp/Cpk levels are achieved through process control, parameter optimization, and corrective actions.
• Slurry & Production Reconciliation: Ensure accurate reconciliation and traceability of slurry consumption with coated parts production, maintaining proper material-to-output mapping and minimizing process losses.
• Cycle Time Optimization: Continuously monitor and improve machine cycle time through process optimization, waste elimination, and implementation of continuous improvement initiatives to maximize overall equipment efficiency (OEE).
• To maintain the area of operation clean which includes machine, space around the machines, tools that are handled for production
• Achieving targeted efficiency in Production with focus on Quality by reducing Rework and Rejection. Monitoring and ensuring a stable Production process with attention to achieve Process capability.
• Responsible to comply to the requirement of PPEs as per the area of operation / activity performed.
• Ensure to use LOTO during product changeover activity and machine breakdown.
• Reporting Near Miss, Unsafe Act and conditions in yellow tag report out system.
• Participate in risk assessment activity as and when required.
• To support for the reduction of changeover time between different manufactured products during slurry preparation and coating and increase machine utilization.
• To support for corrective action implementation wherever necessary.
• To support for Continuous Improvement, Clean and Safe Work environment by following the best practices of 3C & 5S.
• To ensure proper labelling and packing for all the products handled to avoid confusion and environmental issues.
• To check the quality / quantity of the raw materials issued from warehouse before adding value, and maintain the finished goods quality / quantity as per the specified norms.
• To support for earning the highest recognition from Customers and to meet the Objectives / Targets set by the company.